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                      1313 
                        Anvil Rd 
                        Rockford, IL 61115 
                         
                        (815) 282-5161 
                        Fax: (815) 282-5295 
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           QUALITY 
            FEATURE:
        
         
           
            I.D., 
              O.D., and length dimensions. 
           
         
         
           FIRST 
            HEADER DIE, INC INSPECTION PROCESS:
        
         
           
            These 
              items are for the most part called out very specifically on the 
              Customer prints. Even slight variations can cause many problems. 
              It is essential that all dies are 100% inspected for all dimensions 
              and the inspection report is accurately and honestly filled out. 
              There is no room for interpretation of the reading. It is not the 
              inspectors jon to infer if the part will work. 
            Two different 
              inspection procedures are used for these dimensions. The shadow 
              graph shown earlier is used to check the depth of a cavity. Micrometers 
              are used to check O.D., I.D., and length of the insert or dies. 
              The inspection documents to the .0001 exactly what is found on the 
              accompanying inspection report. With these inspections it is important 
              to fully inspect each aspect of the dimensions, check the measurement 
              several times at different locations to assure that the required 
              measurement is consistent for the entire range of the detail. Also 
              of use is the dial bore gage shown later. 
           
         
       
      
        
          
             
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              Cast 
                  of part to be inspected. This is to be measured at the top, 
                  middle, and bottom. If any are out of print the part is rejected. 
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                Digital 
                  Read out for accurate date retrieval, and the ability to quickly 
                  and consistently re-calibrate the instrument. 
                 
                  Data cord to computer for storage 
                  and inspection printout.
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              Ratchet 
                  thimble for constant and  
                  repeatable measurements. 
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