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                      1313 
                        Anvil Rd 
                        Rockford, IL 61115 
                         
                        (815) 282-5161 
                        Fax: (815) 282-5295 
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         QUALITY 
          FEATURE:
      
       
         
          O.D. 
            (Outside Diameter) to I.D. (Inside Diameter), I.D. to I.D., & 
            O.D. to face T.I.R. (Total Indicated Run Out.) 
         
       
       
         FIRST 
          HEADER DIE, INC INSPECTION PROCESS:
      
       
         
          Not enough 
            attention is given to this quality feature in the industry. The T.I.R. 
            between body parts in assembled dies is a critical factor and is not 
            monitored in all die making facilities to the degree it needs. 
          A very 
            accurate way to inspect for run out of one item to another is with 
            a T.I.R. gage as seen below. The part in question is placed in the 
            gage and an indicator is used to check variances between the surface 
            on the rollers of the gage and the surface being indicated. In the 
            picture below, a die insert is being inspected. This method can also 
            be used to check run out between different body diameters with the 
            use of a blank taken from the die and placed on the gage in the same 
            manner as the insert. Also of use is the checking of the face to the 
            O.D. T.I.R. with this gage. 
         
       
      
 
          
             
              Rollers 
                  accurate to .00005.  | 
               
                  Part 
                    to be inspected. This process will also help in 
                    determining the roundness of the O.D. and the I.D. 
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                  Drive 
                    handle used to  
                    slowly rotate part. 
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                  Indicator 
                    accurate to .00005 to detect any deviation in 
                    the position of the hole as it relates to the O.D. 
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